UV TUNNEL DEVELOPMENTS
Ultraviolet Curing and Polymerization
Cutting-edge Technology for High-Performance Industrial Coatings
Surfi-Métal designs and integrates ultraviolet (UV) curing and polymerization systems adapted to demanding industrial environments. These UV tunnels enable instant crosslinking of coatings (inks, varnishes, adhesives, UV paints), ensuring high production rates and impeccable surface quality.
- High-intensity UV radiation (medium or high pressure, UV LED) causes immediate polymerization of the oligomers and monomers contained in UV formulations.
- Calibrated spectral emission (UVA, UVB, UVC) optimized according to the photoinitiators used in the formulations.
- Dynamic exposure control (intensity, duration, spectrum) guarantees complete crosslinking without overheating the substrate.
- Instantaneous : cures in fractions of a second, eliminating intermediate drying times.
- Material compatibility : treatment of heat-sensitive substrates (engineering plastics, composites, wood, thin substrates).
- Surface quality : consistent finish, free of dust and inclusions, with controlled gloss or matte finish.
- Compactness : space-saving UV modules, can be integrated in-line or as a back-up.
- Energy efficiency : adjustable power and intelligent control of lamps or LEDs, limiting consumption in standby and partial load.
- UV inks & varnishes : industrial printing, packaging, adhesive labels, plastic or metal substrates.
- UV adhesives & glues : structural and technical assemblies, microelectronics, optics.
- Functional paints and varnishes : scratch-resistant, anti-UV, solvent-resistant coatings.
- Wood and composites industry : high-gloss decorative finishes, varnish curing on panels.
Surfi-Métal offers hybrid UV + IR + convection configurations, suitable for multi-process production :
- IR preheating to reduce viscosity before UV curing;
- UV-LED hybridization and discharge lamps to combine performance and longevity;
- Coupling with convection tunnels for mixed lines (conventional liquid coatings + UV).
- Zero solvents, zero VOCs : UV formulations do not release volatile organic compounds.
- Drastically reduced cycle times → increased productivity.
- Reduced carbon footprint thanks to optimized consumption and the absence of a lengthy drying phase.
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